Enhancing Concrete Workability with Polymer Cellular Lightweight Concrete

What exactly is a Cement Foaming Agent?

Concrete/cement foaming agent indicates an admixture that can decrease the area stress of liquid and generate a considerable volume of uniform and secure foam, which is utilized to produce foam concrete.
The foaming agent is really a substance that can make its aqueous solution produce a massive level of foam when mechanical force is introduced directly into the air. This type of material is really a surfactant or surface-active material. The essence of the Foamed concrete is its surface-active effect. Without surface activity, foaming cannot occur, and it cannot become a foaming agent. Surface activity is definitely the core of foaming.

The function of cement foaming agent

The key function of a cement foaming agent would be to promote the foaming of cement paste to create lightweight concrete. Cement foaming agents can produce bubbles through chemical reactions, creating the cement slurry to possess a lot of pores during the construction process, thereby reducing the density of concrete and making it lightweight, with thermal insulation, heat insulation, sound absorption, and other excellent properties.
Cement foaming agents may also enhance the mechanical properties of concrete, enhance its compressive strength and tensile strength, and improve its durability and frost resistance. Additionally, cement foaming agents may also enhance the fluidity and plasticity of concrete, making it simpler to build and shape.

12 features and advantages of foaming agent

  1. It has compressive strength and anti-aging properties: Although traditional chemical insulation materials can achieve thermal insulation effects, their compressive strength and anti-aging properties have not been able to meet the requirements. Lightweight foamed cement can totally solve this challenge. , a substitute for traditional insulation materials
  2. It is lightweight: its density can reach 200-1600kg/m3, which effectively reduces the load of the building.
  3. Good high-temperature resistance: The applicable temperature of foamed cement can reach above 250-300C, as the benzene board will soften and undergo chemical reactions above 75C.
  4. Enhance the stability and life of the insulation layer: The foamed cement thermal layer features a high amount of stability and anti-aging properties, effectively making certain the indoor floor is flat and not cracked. Its lifespan is 5.10 times that relating to the benzene board. It is made of perlite particles. More than five times
  5. Great thermal insulation: The thermal conductivity is .08w/mk, which is 20-30 times that relating to ordinary cement.
  6. It has good compressive strength: once the density is 350kg/m3, the compressive strength is 6kg/cm2 in 7 days and 9kg/cm2 in 28 days.
  7. Good moisture resistance: You will have no condensation across the warm water pipes during heating, and you will have no splitting between the layers.
  8. Good bonding: The material found in foamed cement is cement, which has an outstanding bond with all the upper and lower layers and can not cause hollowing or collapse of the ground.
  9. Fast construction speed: each shift can construct 3000-4000 square meters, saving the construction period
  10. Good integrity: One-time pouring has no gaps and interruptions and may be combined entirely with all the cast-in-place floor slab and mortar layer to make a whole.
  11. It has an anti-permeability effect: Due to the porous and integral nature of foamed cement, the anti-permeability is more than six times stronger compared to ordinary floor slabs.
  12. Fireproof: Foamed cement is surely an inorganic material (cement) that does not burn and thus has good fire resistance. When utilized on buildings, it could enhance the fireproof performance of the building.

What are the types of cement foaming agents?

Plant-based cement foaming agent
It utilizes imported high-grade natural plant polymer products as basic materials and is also generated via a selection of complicated chain reactions. The product is really a pure and clear oily liquid having a light yellow color. It is far from understanding of difficult water, non-toxic, odor-free, and sediment-free. The PH worth is near to neutral, non-corrosive to cement and steel, and does not contaminate the setting. The frothing representative is storage-resistant, tough to degrade, has exceptional frothing performance, rich foam, and modest foam stability. Utilizing this frothing agent to help make foamed cement has got the attributes of reduced usage, affordability, stability, and high quality. Each barrel of frothing agent (200kg) can generate 500 m2 of foamed cement, therefore it is commonly found in floor home heating jobs. In roofing insulation projects, building prices may be considerably minimized.
Animal-based cement foaming agent
It uses selected animal (cow, sheep) keratin since the primary raw material and is also made through a series of hydrolysis reactions, heating and dissolving, dilution, filtration, and high-temperature shrinkage. It is produced using imported advanced equipment and also the latest manufacturing technology. Strict quality management is implemented during the production process. The product is really a deep brown viscous liquid with low impurity content, light irritating odor, uniform quality, quality of sound consistency, outstanding foaming, and ideal foam stability; this is a new generation of animal-based cement foaming agents. Due to the high surface strength of the foam created by this foaming agent, the foam is very stable. The bubbles of the foamed cement made with it will be in a closed state independent of every other, and there is no connection between the bubbles. The permeability resistance of the foamed cement products is quite high. At the same density, compared with foamed cement made with plant-based foaming agents, it provides better sealing as well as heat preservation properties and better strength.

The applications of cement foaming agent

  1. Construction field

Cement foaming agents are commonly used inside the construction industry and they are mainly used to produce lightweight concrete, thermal insulation materials, thermal insulation materials, sound-absorbing materials, etc. Lightweight wet-condensation materials have the benefits of lightweight thermal insulation, sound absorption, etc. These are commonly used in building walls, floors, roofs, partitions, and other components. Thermal insulation materials can be used as building insulation, heat insulation, fire protection, etc. Sound-absorbing materials can be used as building sound insulation and noise reduction.

  1. Road field

Cement foaming agents can also be found in the broad industry and they are mainly used to produce lightweight pavement materials, sound insulation materials, waterproof materials, etc. Lightweight pavement materials have the benefits of light, wear resistance, and anti-aging and may reduce road noise and vibration. Sound insulation materials can be used as road sound insulation, noise reduction, etc. Waterproof materials can be used as road waterproofing and anti-seepage.

  1. Bridge field

Cement foaming agents can also be found in the bridge industry, mainly used to produce lightweight bridge decks, sound insulation materials, waterproof materials, etc. Lightweight bridge deck has the benefits of being lightweight, high strength, and good durability, which could detect the weight of the bridge and extend the service life of the bridge. Sound insulation and waterproof materials can be used as bridge sound insulation, waterproofing, etc.

Top Quality Foaming Agent Supplier

Trunnano Info Technology Co., Ltd is really a supplier of concrete additives, which can be concrete foaming agent and relative products with more than 12 years experience with nano-building energy conservation and nanotechnology development. It accepts payment via Bank Card, T/T, West Union and Paypal. Trunnano will ship the goods to customers overseas through FedEx, DHL, by air, or by sea. If you are searching for high quality concrete Additives, please feel free to contact us and send an inquiry. ([email protected])

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